Sign In | Join Free | My xxjcy.com
China Dongguan Osmanuv Machinery Equipment Co., Ltd logo
Dongguan Osmanuv Machinery Equipment Co., Ltd
Dongguan Osmanuv Machinery Equipment Co., Ltd
Verified Supplier

6 Years

Home > UV Curing Machine >

Ultra-Fast UV LED Curing System for Oil-Based Coatings - High-Speed Production Line Solution

Dongguan Osmanuv Machinery Equipment Co., Ltd
Trust Seal
Verified Supplier
Credit Check
Supplier Assessment
Contact Now

Ultra-Fast UV LED Curing System for Oil-Based Coatings - High-Speed Production Line Solution

Brand Name : OSMANUV

Model Number : OSM-GH-1320

Certification : ISO9001

Place of Origin : China

MOQ : 1 Set

Price : Negotiation

Payment Terms : T/T

Supply Ability : Negotiation

Delivery Time : 30~45 Days

Packaging Details : Wooden Box

Curing Thickness : 0.2-50mm

Holders : Customizable

Machinetype : UV Coater

Electric Box : independent electric box

Printing Durability : High Durability

Belt Materrial : Stainless steel

Condition : new

Weight : 50 kg

Contact Now

Ultra-Fast UV LED Curing System for Oil-Based Coatings - High-Speed Production Line Solution

This advanced UV LED Curing System is specifically engineered for the rapid drying and curing of oil-based coatings, inks, and adhesives. Utilizing high-intensity, cool UV-A LED light, it triggers an instantaneous photochemical reaction that cures coatings within seconds, without the excessive heat output of traditional methods. It is a core component for modern, energy-efficient, and high-speed industrial production lines, fully customizable in length, power, and conveyor type to integrate seamlessly into your existing setup.

Technical Parameters (Core Unit)
Parameter Specification Details/Customizable Options
UV LED Wavelength 365nm, 385nm, 395nm, 405nm Wavelength is customizable to match your coating's photoinitiator
Peak Irradiance Up to 15,000 mW/cm² Adjustable intensity zones for optimal curing profile
Effective Curing Width 300mm, 500mm, 800mm, 1000mm Standard sizes; width is extensible upon request
Conveyor Speed 0-50 meters/min Variable speed drive for precise exposure control
Power Consumption ~30-60% less than traditional mercury lamps Significant operational cost savings
Cooling Method Intelligent Air Cooling / Water Cooling Selectable based on power density and runtime
Lifespan (L70) 20,000 - 30,000 hours Maintenance-free, long service life
Control Interface 7-inch Touchscreen HMI Real-time monitoring of power, speed, and temperature
Production Line Composition

A complete customizable production line typically includes:

  • Unwinding/Feeding Unit (Roll-to-Roll or flatbed feeding)
  • Pre-Treatment Zone (Optional: plasma treater or primer coater)
  • Coating/Printing Application Unit (e.g., roller coater, spray, screen printer)
  • Main Curing Module: Our UV LED Curing Tunnel (can be single-lamp or multi-lamp modular design)
  • Post-Curing & Cooling Zone (Optional for specific materials)
  • Rewinding/Stacking or Collection Unit
  • Centralized Control System for synchronized operation
Key Features & Benefits
  • Instant On/Off: No warm-up time, energy used only during production
  • Cold Curing: Prevents heat damage to heat-sensitive substrates like plastics, films, and wood
  • Long Lifetime & Low Maintenance: LEDs last for years without bulb replacements
  • Environmentally Friendly: No mercury, no ozone generation, reduced carbon footprint
  • Compact Design: Saves valuable factory floor space
  • Highly Customizable: From lamp layout to spectral output, built to your exact process needs
Application Industries
  • Wood Finishing: Curing of oil-based varnishes and lacquers on furniture and flooring
  • Industrial Coatings: Fast curing of protective coatings on metal, plastic parts, and automotive components
  • Printing & Packaging: Drying of UV inks and coatings on flexible packaging, labels, and cartons
  • Adhesive Bonding: Instant setting of UV-curable adhesives in electronics and optics assembly
Customization & Support Services
  • Process Testing: We offer custom curing tests using your specific substrates and coatings
  • Tailored Design: Customizable conveyor types (belt, roller, chain), machine length, number of LED modules, and spectral configuration (single or mixed wavelengths)
  • Installation & Training: On-site professional commissioning and operator training
  • After-Sales Support: Comprehensive warranty, spare parts supply, and remote technical assistance
Packing and Shipping
  • The main curing unit is securely packed in a wooden export crate with foam and waterproof inner lining
  • All electrical components are sealed and moisture-proofed
  • Shipping documents (Packing List, Commercial Invoice, Manuals) are included
  • We arrange FOB or CIF shipments globally; lead time is typically 4-8 weeks after order confirmation, depending on customization level
Frequently Asked Questions
Can this cure my specific oil-based coating?
Absolutely. We highly recommend sending samples for a free, customized curing test in our lab to determine the optimal parameters.
How does it compare to traditional mercury UV lamps?
It saves significant energy, produces no heat, has instant start/stop, is safer (no mercury/ozone), and has much lower long-term operating costs.
What if my production line speed changes in the future?
The modular design allows for easy future upgrades. Additional LED modules can often be integrated to increase power for higher speeds.
Is the UV light safe?
The units are equipped with full light shielding and safety interlocks to prevent any UV exposure to operators, ensuring a safe working environment.

Product Tags:

UV LED curing system for oil-based coatings

      

high-speed UV curing machine

      

production line UV curing solution

      
Buy cheap Ultra-Fast UV LED Curing System for Oil-Based Coatings - High-Speed Production Line Solution product

Ultra-Fast UV LED Curing System for Oil-Based Coatings - High-Speed Production Line Solution Images

Inquiry Cart 0
Send your message to this supplier
 
*From:
*To: Dongguan Osmanuv Machinery Equipment Co., Ltd
*Subject:
*Message:
Characters Remaining: (0/3000)